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Choosing a New Cable Assembly? Here’s What You Should Ask Yourself First!

Jan 10 2019

When your company is set to order a new cable assembly for its next project, plenty of deliberation and budgeting goes into the process. Right from design, final assembly to testing your product in BC, the decision you make is one that you have to stand by for quite some years to come. If you’ve never placed an order for a custom cable application before, you might find yourself overwhelmed at all the options.

Stress is something you can do without. We're here to simplify the process for you and explain how investing in custom cable assembly services that include design, assembly and testing can save your budget and your business.

How Do Cable Assemblies Work?

Cable assemblies are intricate structures, within which you will find a complex circulatory of wires and cables. Somewhat resembling a futuristic city right out of a sci-fi movie, these assemblies are available right from coaxial to electrical systems - depending on the purpose they are intended to serve.

The wires come with a protective coating. An insulated conductor is used to transmit signals. To maintain the integrity of the assembly, several routers and hooks connect the cables to other harnesses and assemblies.

When you look at your assembly, you’ll notice that some cables are solitary while others are bundled in coded categories. To accommodate your every need, these assemblies can be rigid, flexible or semi-flexible. They are extremely versatile and are used across a surprising range of sectors and for purposes such as military installations, oil rigs, industrial settings and even in corporations and residential sectors.

Why Are Custom Applications Recommended?

Custom cable assemblies exist to suit your very particular situation. For instance, you may have a business that witnesses extreme heat, vibrations and moisture due to its environmental location. These elements can wreak havoc on a regular assembly by damaging the conductors and inner wiring.

This is why many businesses opt to get certain parts customized. Your cable assembly manufacturer can prepare outer shields that are adjusted to the materials. This will protect wires from fluctuating weather conditions. Moreover, clips and routers are infused in some structures to alter their installation and connections.

Not only will these custom formations prove to be a blessing in disguise for your business in terms of convenience, but you will also be saving a tidy sum by not having to regularly replace or repair damaged wiring.

What Should I Consider When Making a Decision?

You want to invest in a cable assembly that is designed to aid in your day-to-day processes, protect the integrity of the system and is cost-effective. To do that, you will have to take the following factors into consideration.

Cabling

Analyze your project’s requirements as far as usage and environmental factors are concerned. The environment will dictate the kind of jacket or cable type that must be used. For instance, the sort of cabling required for a media company will differ from that of a military vehicle. Try to estimate the number of contractors that you require, not forgetting to account for the wire gauges that are to augment the system’s functionality.

Connectors

When you have a cabling choice in place, it’s time to move on to connectors. Just as with the above, you’ll have to take environmental and usage factors into account. It’s best to work with a vendor that has several options, and assembles connectors from the top manufacturers. Opt for a connector distributor who gives you custom designs and capabilities as these end-to-end solutions will be well-suited for any application.

Shielding

Connections are often disrupted by electromagnetic interference. Even the noise from neighbouring electronics or cables could hamper its functionality. The effectiveness and survival of your business could well depend on uninterrupted signals, which means that the communication integrity of the connectors must be maintained even if the equipment is being moved or roughly handled.

Sturdy EMI protection is offered by installing foil shielding. However, these aren’t all that durable and may rip in the face of harsh conditions. You could opt for braiding in such a circumstance. Not only is this resilient, it is also porous. That means the signal can move inbound and outbound freely. For the most invincible shielding, a combination of the two is recommended.

Design and Assembly Isn’t Enough?

Not quite. Remember, you have to choose a cable assembly that is configured to your exact specifications and assembled to provide optimal functionality. Moreover, you must also have the integrity of the entire system tested.

To ensure that the formation is well integrated within your work environment and that no loopholes exist, this final procedure is paramount. Only then can you be sure that you are receiving high-quality and defect-free products that will withstand the demands of your business.

Give Your Business The Very Best.

Invest in Quality End-to-End Custom Cable Assemblies

At Euro Solutions, we provide custom applications that adhere to the highest standards of quality. Single wires, data cabling, multi conductor harnesses, product testing, final packaging and production rework - we do it all. Contact us for more information.